Find the high quality Insulation Material manufacturer and Insulation Material supplier’s guide, with a factory in

PCBA ODM

We make every effort to offer all clients high-quality PCB assembly services and have the ability to meet a wide range of customer demands on PCB assembly and supplies. We provide PCB assembly services for traditional Dual In-line Packages (DIP), chips and micro Surface Mounted Devices (SMD), as well as automation equipment.
In compliance with ISO 9001, we have developed a well-designed, long-term employee training program to continually enhance the skills and knowledge of employees. With well-trained staff, the latest surface-mount technologies, and advanced inspection instruments, we can produce the highest quality PCB products.

SMT OEM

SMT whole process lead-free operation
1.2 million daily / General resistance, capacitance (R.C)
50,000 daily General plug-in parts about
Fitted the smallest R.C size 0201/0402 (metric)
Installed at the finest IC Pitch 0.3m / m
Installed Ball diameter of the smallest 0.3mm Ball 0.45mm
Processing the largest PCB size 510mm × 460mm
PC board types: single-sided multi-layer board, aluminum, soft
Circuit boards (FPC) are all production and processing

PCB In Circuit Test

Empty board
Assembly board
Product parts and location number list
Wiring Diagram (Art Work)
Wiring chart (Net List)
ASIC normal input / output signal
Schematic and description of the circuit

PCB Functional Testing

Customer provides testing tools
Test program and cycle time
Circuit design and description
Debugging experience teaching
Debugging equipment and tools
Empty board

Conformal Coating PCB

Protection from Moisture、Fungous、Oxidation and Corrosion
Fast Dry with Solvent Type、Environmental Friendly with Water Base、Solventless UV cure
Transparent (Repairable)、Black (Confidential)
UL94 V-0 Flame Retardant
Compliance with MIL-I-46058C
Compliance with IPC-CC-830B
Ambient / UV cure
Spray、Brush、Dip Application

PCB Potting Compound

Flame Retardant (UL94 V-0)
Low Shrinkage
Water Proof、High Weatherability
High Voltage Resistant
High Thermal Conductivity
Solvent Resistant
High Temperature Application(1600℃)
Low Temperature Application(-65℃)
Ambient or Heat Cure
Single or Two Components Resin

Waterproof PCB

Water Proof
High Weatherability
Chemical Resistance
High Voltage Resistant
High Thermal Conductivity
Solvent Resistant
High Temperature Application(1600℃)
Low Temperature Application(-65℃)

All Types Of Transformers

All Type Transformers’ OEM/ODM is an important part of Taiwanese business.
We are very concerned with client's OEM or ODM projects, and you can see Taiwanese transformer everywhere. Otherwise, we are very familiar with UL 1446 insulation systems from Class B(130C) to Class S(240C). Why not contact us and give us a try!

Dry Type Transformer

Single Phase Dry Type Transformer, One Phase Transformers
We provides safety in our single phase transformers and believes in continuous improvement and R&D. Our single phase dry type transformer certificated by ISO9001, ISO14001, TUV CE, U.S. UL and EU Norway Nemko, especially EURO CERT CE certification for copper and aluminum.
Single phase dry type transformer is processed and quality controlling strictly, each one phase transformer has been tested by most of required testing. We are the best manufacturer of single phase transformers for you.

Three Phase Dry Type Transformers, 3 Phase Transformer
The three phase transformer production includes 3 phase power transformer, 3 phone auto transformer. Each type of transformer is further divided by different winding materials such as copper and aluminum.
The three phase transformer is acquired EU, UL, ISO9001, ISO9002, ISO14001 and CB inspection certification, and global certification. Please hesitate to contact us directly for more information about three phase dry type transformer.

Voltage Reactor

Dry Type Reactor, High Voltage, Single Phase and Three Phase
We supplies high quality and excellent performance electric reactor, high voltage reactors for dry type reactors. The electrical reactors include 1 phase reactors 3 phase reactors.
All the dry type reactors are inspected by insulation resistance test, dielectric strength test, protective earthing continuity test, induced high voltage test, full load test and function test. Please contact directly if you have any further question of our dry type reactors.

High Frequency Reactors

Frequency up to 1500Hz

We supplies high quality and excellent performance electric reactor, high frequency reactors for dry type reactors.
All the dry type reactors are inspected by insulation resistance test, dielectric strength test, protective earthing continuity test, induced high voltage test, full load test and function test. Please contact directly if you have any further question of our dry type reactors.
UL insulation class from B(130℃) to H(180℃).
CE insulation class from A(105℃), E(120℃), B(130℃), F(155℃), H(180℃).

Static Voltage Stabilizer

Single Phase and Three Phase Static Voltage Stabilizer
Applications:
Machining centers, Lathes, Drilling, Boring, Milling M/C, Grinding machines, Automation, Production equipment, Medical equipment, Hi-Tech Industry.
New and powerful technology
Simple and long life product design
Small dimension and lightweight

Auto Voltage Regulator

Applications:
EDM, Laser machines cutting M/C, Machining centers, Lathes, Drilling, Boring, Milling M/C, Grinding machines, Automation, Production equipment, SMT equipment, Medical equipment, Hi-Tech Industry, Computer Laboratory
Auto Voltage Regulator Characteristics:
Wide range AC input up to ±15%:
Regulator is designed to sustain wide range of AC input in order to operate the equipment under fluctuated power supply; all the components are strictly selected to ensure the quality of regulator.
Sophisticate structure and undersized volume:
Core components are imported from Taiwan; the silicon steel sheet is made by the best steel company in Taiwan, the sophisticate structure and precise manufacturing provides an efficient、effective, undersized transformer.
User-friendly design:
The regulator is modulated; R-S-T phases could be easily adjusted and the user could read the meter displayed on the board while operating.
Individual adjustment for each phase:
Three phases could be adjusted individually when the current is fluctuating; it is designed to ensure the output voltage is regulated in detail.
Bypass Device:
Bypass device could switch on manually when the regulator is malfunctioned or needs to be protected from any factor, during this mean time the transformer is still functional and has its own protection against high voltage, low voltage、short circuit.
Simple care and maintenance.
Double overcurrent protection (No Fuse Brake & Fuse).
Automatically detect voltage.
Short circuit Proteciton.
Hidden type circuit breakers.

Medical Grade Transformer

NEO series: Strictly regulated medical transformer for power supply
〈Safety〉Meets medical equipment safety requirement
Acquired third version of TÜV IEC-60601-01 CB certification, it not only ensure the safety of the user but it also helps the manufacturer to approve the medical equipment efficiently.
100% UL Certification
Adopt UL1446“Insulation System”by using U.S. UL insulated material; safety will be the key to promote the equipment in worldwide market for medical manufacturer
Various input voltages
100V series and 200V series of input terminal are installed, could be used worldwide
Undersized & Lightly
Medical transformer is 30% smaller 、50% lighter、40% shorter than EI core transformer.
Input: Obvious & Simple
Simple operation to minimize installation error
TÜV certification inquiry – TUV dot COM
Product that acquired TÜV Rheinland CB certification could be checked online http://www.tuvdotcom.com/
TÜV dot COM ID: 0000028574
UL certification inquiry
100 % UL 1446“Insulation”material; UL、File、No. E218630
ROHS environmental material
EU ROHS meets (2002/95/EC)

High Voltage Transformers

High Voltage Transformer – Application:
X-Ray equipment
Static equipment
Ozone equipment
Semi-conductor equipment
Electric field therapy equipment
Inverter
Ultrasonic equipment

High Frequency Transformer – Application:
EV charger
Welding equipment
Solar equipment
Wind power generator
Inverter

All Types Of Motors

All Type Motors’ OEM/ODM is an important part of Taiwanese business.
Including roller and stator, brushless DC motor, etc. Otherwise, we are very familiar with UL 1446 insulation systems from Class B(130C) to Class S(240C). There are more and more Electric Vehicle motor produced from Taiwan. We know the latest product information.

Insulation Systems

What is UL1446?

UL1446 is the Standard for Safety of Electrical Insulating System established by the Underwritier Labortary(UL). The recognition of a system by UL requires that the system go through 5000 hrs of heat aging at the lowest of the three or four temperatures the system is tested at.

What is an electrical insulation system (EIS)?

Electrical insulation system is an unique intimate combination of two or more insulating materials(EIM) used in electrical equipments like motors, transformers and relays.

How can I use a pre-approved system from component manufacturers?

Step 1 : Identify the desired thermal class and voltage:
Class E (120℃)
Class B (130℃)
Class F (155℃)
Class N (200℃)
Class R (220℃)
Class S (240℃)

Step 2 : Email your material list to us. We will find a suitable system for you.

Step 3 : Complete the authorization request form and Email it back to us.

Step 4 : We prepare all other required documents and send them to UL.

Step 5 : Wait for the approval from UL.

What is Sealed Tube Testing?

Sealed Tube Testing is a short-term test program involving a two week oven conditioning period. This test is used to evaluate the chemical compatibility of any Non-electrical Insulating Materials(NIM) that are added to an existing insulation system.

UL Labs

We are pleased to announce that we have been authorized by Underwriters Laboratories to perform UL 1446 Sealed Tube testing at our facility in Taichung,Taiwan.
What is UL 1446 Sealed Tube Test?
Sealed Tube Testing is a short-term test program involving a two week oven conditioning period. This test is used to evaluate the chemical compatibility of any Non-electrical Insulating Materials(NIM) that are added to an existing insulation system.

CCT Test

We offer pre-test service for UL 1446 CCT/NIM test.
Compliance Engineering, Inc., is a global consulting firm with thirty years of experience assisting materials manufacturers in obtaining time and cost-effective product certifications. We work with our clients to develop a long-term strategy that will enable them to leverage their certifications in order to increase their market share.

Electrical Insulation System

Electrical Insulation System(EIS) is an unique intimate combination of one or more electrical insulating materials(EIM) together with associated conducting parts employed in an electrotechnical device.
Example – the combination of an enameled magnet wire, molded bobbin ground and interwinding insulation, and impregnating resin in a transformer.

Electrical Insulating Materials

EIM (Electrical Insulating Materials):

OBMW2 - Magnet Wires
OBNT2 - Magnet Wire Coatings
OBJT2 - Single- and Multi-layer Insulated Winding Wires
OBOR2 - Varnishes
QMFZ2 - Plastics
OANZ2 - Insulating Tapes
OBFQ2 - Laminate Construction Details for Insulation Systems
UZFT2 - Sleevings, Coated Electrical
UZIQ2 - Sleevings, Flame Retardant
UZKX2 - Sleevings, Miscellaneous
YDPU2 - Tubings, Extruded Insulating

UL Testing

Sample Collection – Collect samples from different material suppliers and cut into the required sizes for UL1446 test.
Varnish Dipping – Dip the twisted pairs into different varnishes and properly cure the varnishes followed by the specific curing conditions for each varnish.
Twisted Pair/Helical Coil – Make the specific specimens according to the UL standards.
Heavy Build Magnet Wire – Some popular magnet wires for UL1446 test such as MW28/MW75, MW5/MW24, MW79/MW80, and MW30/MW76 are available to purchase. These magnet wires are either Heavy Build (NEMA Standard) or Class 0 (JIS Standard).

FDA Food Facility Registration

FOOD AND BEVERAGES
The U.S. Food and Drug Administration (FDA) regulates food, beverages, and dietary supplements intended for consumption in the United States by humans or animals. We provide Registration, U.S. Agent for U.S. and Non-U.S. Companies in the food, beverage, and dietary supplement industries.

FDA Voluntary Cosmetic Registration Program

About VCRP
The VCRP applies only to cosmetic products being sold to consumers in the United States. It does not apply to cosmetic products for professional use only, such as products used in beauty salons, spas, or skin care clinics. It also does not apply to products that are not for sale, such as hotel samples, free gifts, or cosmetic products you make in your home to give to your friends.

FDA Over The Counter Drugs

All these terms refer to medicine that you can buy without a prescription. They are safe and effective when you follow the directions on the label and as directed by your health care professional.
Divided into two major systems management: OTC drugs that require new drug application (NDA) and OTC drugs that are included in the OTC monograph.

FDA Medical Device Registration

The FDA defines a medical device as:
"an instrument, apparatus, implement, machine, contrivance, implant, in vitro reagent, or other similar or related article, including a component part or accessory which is: recognized in the official National Formulary, or the United States Pharmacopoeia, or any supplement to them, intended for use in the diagnosis of disease or other conditions, or in the cure, mitigation, treatment, or prevention of disease, in man or other animals, or intended to affect the structure or any function of the body of man or other animals, and which does not achieve its primary intended purposes through chemical action within or on the body of man or other animals and which is not dependent upon being metabolized for the achievement of any of its primary intended purposes."
If your product is labeled or used in a manner that meets this definition it will be regulated as a medical device and is subject to the FDA’s laws and regulations before, during, and after it is offered for sale or use in the United States.

MoCRA Registration

MoCRA Registration Agent

MoCRA includes Factory Registration and Product Listing.

Application Time: Approximately one week after complete factory registration documentation (including FEI). Product listing time varies depending on the number of products.
Application Cost: Currently, there are no FDA fees for MoCRA registration. Our registration fee can be inquired about through our official Line or via email.

Who Should Register the Factory and List the Products

Factory Registration: Production factories or processing plants (must be renewed every two years).
Product Listing: Responsible person(s) indicated on the cosmetic product label, such as the production factory, packager, or distributor (must be updated annually).

3 Layer Insulated Wire

DAH JIN TECHNOLOGY CO., LTD, is a manufacturer of quality TLW-BB THREE LAYER INSULATION WIRE. The company has satisfied customers over the years by focusing on the quality of our product and the timeliness of our delivery. Our customers are all over HONGKONG, CHINA, JAPAN, TAIWAN ,KOREA etc.

Our products are made of copper conduct covered by 2 or 3 extruded insulation layers, and matched the requirements of UL-2353. They may use for HF transformers directly and save the materials of interlayer-insulations, stop wall and sleeve etc. Without using interlayer-insulations, transformers may have smaller volume, and save the total material and manufacture cost. TLW-BB can weld with welding tin directly without peeling outer insulation layer first. It also can be manufactured to be peeling easily for manufacturing needs.

Safty:

UL File No.E236542(OBJT2)、E318181(OBJS2)
VDE License No.40008834
RoHS Compliant

Construction:

Conductor：0.1mm-1.0mm
Temp. Class：130℃，155℃
All color

Three Layer Insulated Wire

Safty:

UL File No. E211989 (OBJT2)、E237516 (OBJS2)
VDE License No. 40018821
RoHS Compliant

Construction:

Conductor：0.1mm-1.56mm.
Temp. Class：130℃，155℃，180℃
All color

SPECIFICATION

Conductor: Solid and Stranded Copper & TIN Plated Copper
Insulation: ETFE
Wall Thickness: 0.1mm
Temperature & Voltage Rating: Rating 130℃~200℃, 600V(Class B & Class F)
Dielectrical Strength: 70KV/mm (0.1mm Wall Thickness: 6KV up)
Colors: Pink, Orange, Yellow, Green, Blue, Black, Violet
Benefit: Medical grade triple wire/425 Vrms(600 Vpk) can pass 4700V A.C.test voltages.
Max 600 Vpeak for MOPP, max 1410 Vpeak for MOOP

Triple Insulated Magnet Wire

UL 2353: Single- and Multi-Layer Insulated Winding Wire
UL 60950-1: Information Technology Equipment
UL 1446: Class B Insulation System (Table I, II, III)

Safty:

UL File No. E322908 (OBJT2)、E364921 (OBJS2)
VDE License No.40029142
RoHS Compliant

Construction:

Conductor：0.08mm-1.31mm.
Temp. Class：130℃，155℃
All color

Single Insulated Wire

Rubadue Wire manufactures several wires with a single layer of insulation.
Single insulated wires can be used to meet several design requirements:

Hook-up or lead wires
Leakage or loss reduction
High voltage
Increased safety
Applications requiring basic isolation
High speed winding capable

Double Insulated Wire

Rubadue Wire manufactures several double insulated wires to be used in supplementary isolation applications.
Double insulated wires can be used to meet several design requirements:

Wind bobbin wall to wall
Meet creepage and clearance requirements
High voltage
Applications requiring supplementary isolation
Leakage or loss reduction
Reduced space, volume, weight
Increased safety
High speed winding capable

Double insulated wires can be manufactured in a variety of types, sizes insulations， ratings, and colors.

More

Rubadue Triple Insulated Wire

Rubadue Wire was the first company to design and manufacture triple insulated wires.
Triple insulated wires can be used to meet several design requirements:

Wind directly on top of magnet wire
Ground insulation in UL 1446 systems
Wind bobbin wall to wall
Leakage or loss reduction
Use as primary or secondary winding
Transformer leadout between circuits
Meet creepage and clearance requirements
Reduced space, volume, weight
High voltage
Increased safety
Applicatins requiring reinforced isolation
High speed winding capable

Triple insulated wires can be manufactured in a variety of typles, sizes, insulatins, ratings, and colors.

More

Coated Welded Wire

Triple Insulated TCA3
Product Construction:
Size Range:
UL: 18 AWG - 40 AWG VDE: 14 AWG - 40 AWG
Not all sizes listed in chart

Double Insulated TCA2
Product Construction:
Size Range:
UL: 18 AWG - 40 AWG VDE: 14 AWG - 40 AWG
Not all sizes listed in chart

Single Insulated TCA1
Product Construction:
Size Range:
UL: 22 AWG - 40 AWG VDE: 14 AWG - 40 AWG
Not all sizes listed in chart

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Enameled Winding Wire

Litz Wires
The Product: Litz wire is made of several strands of enamelled magnet wire that are bunched or stranded together. It is used where losses caused by the skin-and proximity effect on a single wire are too high due to the operating frequency. At the same time the operating temperature is reduced bγ its use. Litz wire has much greater mechanical flexibility than a single wire with the same cross-section.

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High Temperature Wire Insulation

Product Construction:
Size Range:

8 AWG - 30AWG

Conductor:

2% Nickel plated copper Solid or Stranded (ASTM B355)

Applications:

Commonly used in applications that require a higher operating temperature.

Compliances:

UL AWM 11541 11542 (200 0 C)* *
RoHS Compliant

Insulation:

OuPont'M ECCtreme@ ECA 3000
Tensile Strength: 2280 psi

Rating:

Temperature: 2500 C

Voltage:

600V

Polyimide Insulation Tape

Product Description

ELAN-Flex HT-240 GP/S Tape is a polyimide film silicone tape with ELAN-Flex HT-240 GP
Polyimide film and high performance silicone adhesive.

Areas of Application

ELAN-Flex HT-240 GP/S Tape can be used in a variety of electrical and electronic insulation applications: FPCB/PCB protection and hi temperature protection, insulation for motor, generator and transformer etc., insulation for capacitor and other electronic components, and other electrical and electronic application.

Features and Benefits

Balance of mechanical, electrical and chemical properties
High tensile modulus
No remaining adhesive after peeled.

Packaging

Standard Width : 500mm
Core ID : 77.20.2mm
Length : 330.5mm
Width tolerance : 0.3mm
for small roll
Length only available in 10 and 20 m

Health & Safety

ELAN-Flex HT-240 GP/S tape is designated as non-hazardous and halogen free.

Shelf life

Under proper storage conditions (25℃, <65% r.h.), ELAN-Flex HT-240 GP/S Tape can be maintained in excess of six months

Fiberglass Reinforced Board

Grade UTR
Arc/ Track & Flame
Resistant Laminate

1,000 Minutes Track Resistance
Electrically Insulating
Highly Flame Resistant
Low Smoke & Smoke Toxicity
UL® Recognized
NEMA Grade GPO-3

Grade UTR is a fiberglass reinforced thermoset polyester material. It is available in sheet form as well as a wide selection of channel, angle, and tube sizes. These materials are the industry standard for flame and arc/ track resistant electrical insulation. In addition, the excellent combination of high strength, flame resistance, and low smoke generation has given it application in many other areas such as transit and marine where safe, yet economical materials are required. Additional information and samples can be obtained through Röchling Glastic Composites Customer Service or your local authorized distributor.

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Insulation Sleeve

Mechanical & Abrasion Protection
Electrical Insulation
Thermal Protection

Uncoated & Coated Sleeving

Coated braided fiberglass

Fiberglass
Silicone rubber

Standard: Black, white, natural (tan), red, red oxide, blue, yellow, green, orange
Option: Other colors upon request

Low: -55°C (-67°F)
High: 230°C (446°F)

Thermal and electrical insulation
Flexible and expandable

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Thermal Protection Sleeves

Thermal Protection

Uncoated & Coated Sleeving

Uncoated braided fiberglass

Heat treated fiberglass
Saturated with acrylic binder

Black, natural (silver-gray)
Option: White, yellow, red, blue, green. Other colors upon request

Low: -70°C (-94°F)
High: 600°C (1112°F)
Insulation class: meet the requirement of class C rated at 240°C (464°F)

Options: Nu-Flex HTS-520: standard wall .020“
Nu-Flex HTS-532: heavy wall .032“

Thermal insulation
High temperature resistance
Abrasion resistance
UZIQ2 - E80713 - VW1 Rating

Nu-Flex HTS-520: MIL-Y-1140H, QPL 3190, NEMA TF2 - Type 3, ASTM E 162 - Surface flammability, Bombardier SMP 800-C Rev. 6 : Gas toxicity, ASTM E 662 : Rate of Smoke Generation, NFPA 130 specifications for transportation applications (mass transit, rail cars, locomotives)
Nu-Flex HTS-532: NEMA TF2 - Type 4
RoHS, REACH, CMRT

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Convoluted Tubule

Mechanical & Abrasion Protection
Crush resistance

Convoluted Tubing

Slit or Non Slit

Polypropylene
Polyamide
Polyester

Standard: Black, orange
Option: Stripe. Other colors upon request.

Low: -40℃ (-40℉)
High: 175℃(347℉)

Options:
Polypropylene in a UL 94 V-0 grade (following validation steps)
Assembly tool for easy installation
Compatibility: Branching and fastening Delfingen accessories

Suited for harsh environments
Crush resistance
Conform to European specification

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Teflon Tube

PT.F.E. Sleeving
PFA SEMI-Conductor Tubing & Spiral
FEP Tubing Chemical resistant high-pressure tubing / Heater / Brake Hose
ETFE Tubing / Medical Tubing
Auto Fuel Tubing / Oil plug Tubing

Property

High Dielectrical Strength: 50KV/mm
High Work Temperaturs 260℃ & Voltage
Resistant to acid (Hydrofluoric acid), Ultra-resistant

Application

Semi-conductor wafer cleaning tank tube, heat exchangers, automotive fuel tube, motorcycle brake hose, mechanical pressure tube, electric heat tube.

Motor Tape

Anetec® Motor Lacing Cords
Engineered Cords for Electrical Product Manufacturing & Repair

A&E’s Anetec® Lacing cords are based on the high quality cord constructions manufactured by Ludlow®Textiles Company and have been proven in the industry through years of service. Woring in close cooperation with lacing equipment industry leaders such as AMT Corporation and Link Engineering Company, A&E delivers the ultimate in high performance lacing cords.

Anetec® lacing cords are offered in polyester, nylon (polyamide) and para-aramid for Class A, B, C, F, and H motrs. They are available in low and regular shrinkage levels and can be delivered both soft or bonded for specific applications. Package weights available are nominal 6 lb and 12 lb cones or tubes. Common sizes are ticket #346 (tex 350), #415 (tex 400), and #690 (tex 700).

Unique design alternatives are available for specific designs and applications including A&E’s Magic® air entangled polyester.

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Standoff Insulator

Mar-Bal

The earliest and largest BC standoff insulator manufacture in North America
Owning the first two leading brands in North America: Mar-Bal & Glastic
The one-source solutions provide of thermoset composites: Design, Formulate, Compound, Mold and Finish

Standoff Insulators

UL certificates, ，both for BMC materials and for standoff insulators
Excellent flame retardant performance, standard UL94 VO and 5VA available
Comply with sorts of international standards: RoHS， REACH, CE， IEC， etc.
Wide operating temperature range: -40oC-130oC
Super strong mechanical strength: cantilever much bigger than most competitors
Flexible insert options,， steel inserts brass inserts and aluminum available
Broad coverage of product lines: metric and imperial LV and MV

High Temperature Adhesive

Aremco's high temperature ceramic and graphite adhesives are unique formulations for bonding, potting and sealing ceramics, composites, graphite, metals, quartz, and semiconductors for applications to 3200℉(1760℃).
Pyro-Putty® High Temperature Pastes are used to seal joints and repair defects in cast aluminum, cast iron, steel and stainless steel. Formulated using the most advanced organic and inorganic-ceramic technologies, these materials resist temperatures to over 2000℉. Applications for Pyro-Putty® are widespread and found typically in the aerospace, automotive, foundry, heat-treating, incineration, and power generation industries.
Aremco’s CeramacastTM products provide the most expansive range of ceramic- and silicone-based materials for the assembly of high temperature, high power electrical devices, fixtures, molds and tooling.

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Ultra High Temperature Coatings

Aremco’s Corr-PaitTM epoxy and urethane-based coatings are used for producing corrosion and wear resistant barriers to 500℉. Typical applications include tanks, pipelines, boilers, precipitators, scrubbers, bag houses, cyclones, hoppers and other process equipment used in the power, pulp and paper, and chemical processing industries.
Aremco’s Corr-PaitTM CP40xx series coatings are formulated using an advanced water-based silicone emulsion combined with inorganic fillers and pigments to offer VOC compliant coatings with continuous temperature resistance to 1100℉(593℃) and intermittent resistance to 1200℉(649℃).
These coatings are single-part, heat curable systems that adhere to a wide range of materials including metals, ceramics, glass, quartz, and refractories, and offer outstanding resistance to outdoor weathering, UV light, salt spray corrosion, oxidation, some chemicals, and thermal shock.

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Heat Conductive Paste

Aremco offers a broad range of electrically and thermally conductive adhesives & coatings that provide solutions to a variety of electrical, electronics and thermal design problems throughout industry.
Aremco’s Heat-AwayTM greases are ceramic and metal-filled systems that offer exceptional electrical and thermal properties up to 680℉(360℃). These materials are used in high power electronics, heat pipes, high vacuum systems, and other heat management applications.

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Thermal Grease

20W/mK Thermal Grease

Features

Environmentally friendly resin-based thermal conductive paste, non-silicon oil system, no oil leakage problems.
High thermal conductivity of 20.0 W/mK.
Does not harden after application, easy to use, easy to remove, convenient for rework, and good workability.
Complies with RoHS 2.0 regulations.

Applications

Helps to reduce the temperature of heat-generating components or enhances thermal conductivity applications.
Applicable to 5G, electric vehicles, electronic devices, temperature control equipment, CPUs, etc.

Basic Properties

Appearance: Grayish paste
Viscosity @25°C: 70,000 ~ 110,000 cps
Density: 2.4 ~ 2.6 g/cm³
Working Temperature: 110°C
Thermal Conductivity: 20.0 W/mK (Hot Disk ISO22007-2.2)
Dielectric Strength: 10 kV/mm
Volume Resistivity: >10¹¹ ohm-cm
Thermal Decomposition Temperature: <0.5% (390°C)
UL Flammability Rating: UL94 V-0 (internal test)
Packaging: 1KG/Barrel
Shelf Life: 6 months @25°C, unopened

PCB Coating

Protection from Moisture、Fungous、Oxidation and Corrosion
Fast Dry with Solvent Type、Environmental Friendly with Water Base、Solventless UV cure
Transparent (Repairable)、Black (Confidential)
UL94 V-0 Flame Retardant
Compliance with MIL-I-46058C
Compliance with IPC-CC-830B
Ambient / UV cure
Spray、Brush、Dip Application

Polyurethane Conformal Coating

Product Description

CONATHANE® CE-1155 is a two-component, transparent, fast-curing polyurethane conformal coating MIL-I-46058C.

Areas of Application

CONATHANE® CE-1155 provides an excellent electrical and moisture barrier for thin film applications on components and printed circuit boards.

Features and Benefits

QPL listed for MIL-I-46058C for Type UR
Excellent hydrolytic stability
UL94 V-0
Flexible coating
Excellent adhesion to phenolic and epoxy-glass laminates, even in harsh environments
Fluorescent under UV lighting

Application Methods

Spray Coating
Dip Coating
Brush Applied

Transportation / Storage

Store at 20 – 30°C / 68 – 85°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment.
Failure to store the CONATHANE® CE-1155 products as recommended above may lead to deterioration in product performance.
This product is sensitive to moisture and atmospheric humidity. Containers, once opened, should be used immediately or blanketed with dry air or nitrogen (CONAP® Dri-Purge) before resealing.

Health / Safety

CAUTION: Material is flammable. Do NOT use in the presence of open flames or sparks.
Refer to the Safety Data Sheet for additional information.

Urethane Conformal Coating

Product Description

CONATHANE® CE-1164 is a solvent-borne, single-component, transparent, fast-curing poly- urethane conformal coating

Areas of Application

CONATHANE® CE-1164 provides an excellent electrical and moisture barrier for thin film applications on components and printed circuit boards.

Features and Benefits

QPL listed for MIL-I-46058C for Type UR
Excellent hydrolytic stability
UL94 V-0
Flexible coating
Excellent adhesion to phenolic and epoxy-glass laminates; even in harsh environments
Fluorescent under UV lighting

Application Methods

Spray Coating
Dip Coating
Brush Applied

Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment.
Failure to store the product as recommended above may lead to deterioration in product performance.
This product is sensitive to moisture and atmospheric humidity. Containers, once opened, should be used immediately or blanketed with dry air or nitrogen (CONAP® Dri-Purge) before resealing.

Health / Safety

CAUTION: Material is flammable. Do NOT use in the presence of open flames or sparks.
Refer to the Safety Data Sheet for additional information.

Acrylic Conformal Coating

Product Description

CONAP® CE-1171 is a transparent, solvent- based, fast-curing, single-component acrylic conformal coating.

Areas of Application

CONAP® CE-1171 provides an excellent electrical and moisture barrier for thin film applications on components and printed circuit boards.

Features and Benefits

QPL Listed for MIL-I-46058C for Type AR
IPC-CC-830B
Halogen-free (IEC 61249-2-21)
Excellent hydrolytic stability
UL94 V-0
Flexible coating
Excellent adhesion to phenolic and epoxy-glass laminates; even in harsh environments
Excellent reparability
Tracer dye for inspection under UV lighting

Application Methods

Spray
Dip
Brush

Transportation / Storage

Store at or below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment.
This product is sensitive to moisture and atmospheric humidity. Containers, once opened, should be used immediately or blanketed with dry air or nitrogen (CONAP® Dri-Purge) before resealing.
Failure to store the product as recommended above may lead to deterioration in product performance.

Health / Safety

CAUTION: Material is flammable. Do NOT use in the presence of open flames or sparks.
Refer to the Safety Data Sheet.

Acrylic Resin Solution

Product Description

CONAP® CE-1170 is a solvent-based, single component, fast curing, acrylic resin solution

Areas of Application

CONAP® CE-1170 provides an excellent electrical and moisture barrier for thin film applications on components and printed circuit boards.

Features and Benefits

· QPL listed for MIL-I-46058C for Type AR
IPC-CC-830B qualified
Halogen-free (IEC 61249-2-21)
Excellent hydrolytic stability
UL94 V-0 listed
Flexible coating
Excellent adhesion to phenolic laminates and epoxy-glass
Excellent reparability
Tracer dye added for inspection under UV lighting

Application Methods

Spray Coating
Dip Coating
Brush Applied

Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment.
Failure to store the product as recommended above may lead to deterioration in product performance.
This product is sensitive to moisture and atmospheric humidity. Containers, once opened, should be used immediately or blanketed with dry air or nitrogen (CONAP® Dri-Purge) before resealing.

Health / Safety

Refer to the Safety Data Sheet for additional information.

PCB Protective Coating

Features:

JD-625 is a translucent room temperature vulcanizing coating with a working temperature range of -60°C to 200°C after cured.
The cured compound is moisture resistant, electric resistant, weather resistant, and ozone resistant, also has excellent adhesion, elasticity and good electrical properties.

Applications:

Designed for thin or thick film applications on electronic components and printed circuit boards. It provides long-term coating against ambient moisture and contaminants.

UV Conformal Coating

Lighthouse Project Update
UV conformal coating（UR101 series）

Oligomer（double bond and isocyanate）: the most important part
Monomer(double bond)：viscosity, adhesion, odor, curing speed
Photo initiator: curing speed
Additives: process performance

Potting Material

Flame Retardant (UL94 V-0)
Low Shrinkage
Water Proof、High Weatherability
High Voltage Resistant、High Thermal Conductivity
Solvent Resistant
High Temperature Application(1600℃)
Low Temperature Application(-65℃)
Ambient or Heat Cure
Single or Two Components Resin

Electronic Potting Compound

DESCRIPTION
CONATHANE EN-9050 is halogen free based on IEC 61249-2-21
CONATHANE EN-9050 is a filled two-component polyurethane system
designed for use as a potting and encapsulating material for electronic components where critical thermal cycling characteristics are a factor. CONATHANE EN-9050 has excellent electrical properties, low shrinkage, low stress build-up, and can be hand mixed or machine dispensed.

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Electrical Potting Compound

Application

Micares®X1087BK R11 is a flexible casting resin system based on polyurethane, consisting of resin and hardener. This two component potting compound designed for use in the electrical engineering and the electronics is cold to thermal-curing. It is solvent free and liquid at ambient temperature (RT) .The resin component contains the filler and is degassed.

Processing

It is easy to process at ambient temperature and atmospheric pressure.

Description

Flexible, synthetic materials. The resin adheres well to metallic and non-metallic materials and resists tracking. Dielectric loss are low. The system is RoHS conform (European Directive 2002/95/EC). The system is UL 94V-0 listed.

Instructions

The resin and hardener are mixed according to the specified ratio at ambient temperature, preferably using automatic dosing and mixing equipment. If the resin has been stored for a long period of time, it is recommended to stir well the complete content of the container and to check the viscosity before the processing is being started. Formation of lumps has to be prevented by applying of appropriate stirring conditions. The mixture is applied at ambient temperature (above 18℃)。The moulds should be treated with a release agent (e.g.MICAFIL 8055) to facilitate subsequent mould removal. For complicated components, or if optimal electrical properties are specified, casting under vacuum is required. Components and moulds generally do not need pre-heating for casting with Micares®X1087BK R11. Reactivity of the casting compound however, can be changed on request, and or by pre-heating the mould to about 40℃ to 80℃, e.g, to reduce cycle-time. Accelerator can be used without adverse effects on the final properties of the resin. We can supply a suitable product separately.

Curing/post-curing

This resin is especially designed for hardening at ambient temperature . The curing time depends on the resin quantity and temperature. Final curing therefore can be achieved after a few hours or days. Or considerably less at higher temperatures. The self-heating effect of low exothermal reaction in the resin, depending on the resin quantity, is usually sufficient to bring it to final hardness in 10-24 hours.

Storage

Polyols and isocyanate based hardeners can be stored for one year in the original sealed tin s stored in a cool, dry place. The hardeners may present an increase in viscosity that does not change the cured system properties. Both components should be stored in appropriate room in their originally sealed containers. Avoid storage outside! The resin is chemically stable. However, before use, the resin must be carefully stirred with a suitable equipment since all resins containing mineral filler tend to build deposits. Stirring with particular care is necessary, when the resin has been stored for a long period of time. Important: the hardener must be kept away from any exposure to humidity. It should always be stored well sealed.

Health & Safety

Refer to Elantas Zhuhai Material Safety Data Sheet (MSDS) .

Shelf life

12 months (in unopened containers stored below 25°C).

Potting Material For Electronics

Features
SP-355 is Flame Retardant and UL 94 V-0 Flammability Classified. Designed for Encapsulation of Electronic & Electrical Components. Good Flowability, Easy to Mix & Apply.
Low Shrinkage, Ideal for Encapsulating Temperature Sensitive and Stress Sensitive Parts or Modules.
Room Temperature Cure or Heat Cure. Excellent Thermal Conductivity and Electrical Properties after Cured.

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Ceramic Potting Compound

Aremco-BondTM 586 High Temp Resistor Potting Compound Now Available
August 23, 2016

Summary
Ceramacasttm586, a new high temperature ceramic potting cement developed by Aremco Products, Inc., is a zirconium-silicate based, phosphate-bonded, chemically-setting ceramic compound ideal for bonding and potting high temperature electrical components including power resistors, infrared heaters, cartridge heaters, gas igniters, halogen lamps, and temperature sensors for applications to 2800℉(1535℃).

Features
Ceramacasttm 586 exhibits exceptional electrical and mechanical properties. The dielectric strength and volume resistivity are 125 volts/mil and 109 ohm-cm, respectively. The compressive strength is 8,000 psi and the coefficient of thermal expansion (CTE) is 2.7(4.9) ppm/℉(℃).
Ceramacasttm586 is supplied as a powder and is mixed with water to a paste-like consistency in a ratio of 100 parts powder to 13-15 parts water by weight. It is easily dispensed through pneumatic dispensing equipment and it provides a one-hour pot life and hardening time of 6-8 hours. A full cure is achieved by step curing for 1-2 hours each at 200℉ and 350℉, respectively, or setting at room temperature for 24 hours. Cured product exhibits a porosity of less than 2% and zero shrinkage. At 1000℉, the shrink rate is less than 0.3%.
Ceramacasttm 586 is supplied from stock in quart, gallon and five gallon pails. It is one of a series of Ceramacasttm products that have been developed for ultra high temperature electrical assembly applications.

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Clear Potting Compound

Features

Good flowability, easy to handle.
Highly transparent and low yellowing.
Good chemical and weather resistance after cured.
RoHS compliant, recommended in applications like electronics and plastic components requiring a clear, low-yellowing potting.

Potting Material For Electronic Components

Features

UL recognized. Passes UL94 V-0 and RTI 130°C.
Cure at room temperature or heat to cure. Smooth and bright appearances after cured.
Low viscosity and excellent self-leveling for easy processing, mixing and potting.
Excellent electrical performances.

Motor Potting

Product Description

MC 62 BK Resin and W 363 Hardener is a two component filled epoxy system, fluid. Self-extinguishing. The system is free from halogens and solvens.

Features of the system

Good electrical and mechanical properties.
Low shrinkage
Good heat dissipation
Suitable for immersion in sea water.
RoHS compliant (European directive 2002/95/EC).
fulfills the requirements of UNI-CEI 11170-3 “Protection towards fire of rail-tramvehicles”.

Areas of Application
The preferred applications for this series are via he encapsulation of:

Transformers
Igniters
Submersible pumps
Elnoise filters

Processing

In pre-filled products it is good practice to check and carefully rehomogenize the material if some settling is present. Add he appropriate quantity of hardener o he resin, mix carefully.
Avoid air trapping. For some applications it can be useful o pre-heat the components and/ or carry out a de-aeration step under vacuum of the mixture before casting.
For a room temperature curing system postcuring allows fast stabilization of the material and obtainment of he best electrical and mechanical properties. During he curing process I is advisable o avoid thermal variations higher than 10℃/ hour

Health & Safety

Refer to Elantas Malaysia Material Safety Data Sheet(SDS) for MC 62 BK Resin and W 363 Hardener.

Shelf life

Filled epoxy resins and relative hardeners can be stored for one year and two years respectively, in the original sealed containers, stored in a cool, dry place. After that period or if the material has been stored in anomalous conditions, pre-filled resins can be settled down and their use is possible, only if they are accurately re-homogenized with the help, if necessary, of a mechanical mixer. The hardeners are moisture sensitive therefore it is good practice to close the vessel immediately after each use. Long storage may cause filler settling mix the components before use.

Potting Compound For Electronic Components

Product Description

E 471-5LL FR Potting Part B and C 471-5LL Hardener Part A is a dual component, ambient cure epoxy resin system for potting, casting, and conformal coating applications.
The mixture has low viscosity for optimum flow and penetration of wound components. It cures with low exotherm in large bulk and is crack resistant producing a tough, resilient product with good thermal conductivity (rate of thermal transfer). The cure cycle can be accelerated by heat after allowing the material to gel first at room temperature.
Since it is 100% solids, no solvent fumes are present during the cure process whether at ambient or elevated temperatures.

Features and Benefits

Low stress, low exotherm cure
UL 94 V0 listed-2.9mm
Low shrinkage
Long pot life

Areas of Application

The preferred applications for E 471-5LL are via conventional potting / encapsulation application for units such as conventional electric motors, linear motors and transformers. Its excellent thermal cycling characteristic ensure service performance in applications requiring large bulk castings.

Processing
The following process is recommended for
conventional encapsulation:

Pretreatment
Ensure that all components are clean, dry and free from contaminants such as oil and fatty materials.
E 471-5LL contains filler materials that tend to settle within certain limits and depending on the storage condition. Therefore, thorough agitation of the resin part is required prior to the mixing process itself.
Hours
Application
Mix E 471-5LL with C 471-5LL. The processing time of this epoxy casting compound at room temperature is limited, as for all cold-hardening systems, and will be influenced by the starting temperature of the components and the exothermic reaction process. These factors are, above all important for manual processing where care must be taken on the amount mixed.
Curing
Room temperature curing of this system occurs after 24-72 hours after pouring and will develop full properties after seven days. Alternatively the resin may be cured @ 80℃ for 4 hours after it has gelled. Room temperature cure is recommended for minimal stress on components. Note must be made that the reaction cure speed increases as the amount of mixed material increases.

Packaging

Elantas Malaysia E 471-5LL resin & hardener are currently sold in a set mix ratio (by weight) of 6 kg & 0.9 kg (100:15) for ease of use.
Please note that this mix ratio must be adjusted if dosing through a meter mix dispenser or other measuring systems using volume.

Health & Safety

Refer to Elantas Malaysia Material Safety Data Sheet (SDS) for E 471-5LL and C 471-5LL

Shelf life

This resin should be stored at below 25℃ in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment.
Fail to store this product as recommended above may lead to deterioration in product performance and invalidate shelf life.

Resin Potting Compound

50-3150 FR
FLAME RETARDANT THERMALLY CONDUCTIVE EPOXY RESIN; UL94 V-0 LISTED

DESCRIPTION:
50-3150 FR has been formulated to meet the stringent non-burning requirements of UL94 V-0.
50-3150 FR Black Epoxy with Catalyst 190 and Catalyst 30 are listed with Underwriter’s Laboratory for passing UL94 V-0. This system offers excellent heat transfer, low shrinkage, and outstanding insulation properties.

50-3150FR Black with Catalyst 190 passes NASA’s outgassing requirements per ASTM E595-07.

Typical applications for 50-3150 FR include encapsulating power supplies, transformers, coils, insulators, sensors, etc... This system is an excellent choice for applications requiring high thermal conductivity and flame retardancy.

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High Temp Potting Compound

Product Description

Epoxylite® E 813-9 Hi Temp Epoxy is a heat- cured, two-component system consisting of a viscous liquid resin and a finely divided powder hardener. It is provided in pre-measured kits.

Areas of Application

Potting and sealing of electrical and electronic components requiring resistance to high temperatures

Features and Benefits

Excellent electrical and physical properties up to 260°C / 500°F
Withstands temperatures in excess of 316°C / 600°F for short periods
Excellent adhesion to metals, ceramics and most plastics
Resistant to acids, alkalis and solvents.

Application Methods

Bench casting
Vacuum casting

Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for six (6) months from the date of shipment. Failure to store the product as recommended above may lead to deterioration in product performance.
Mix individual components thoroughly before use.
Avoid exposure to moisture and humidity. Blanket unused material with nitrogen.

Health / Safety

Refer to the Material Safety Data Sheet.

High Thermal Conductivity Potting Compound

Thermal Conductivity: 2.8 W/mK
Working Temperature: -50℃~180℃
Color: Black
Hardness: 24 Shore A
Mix Ratio: 100:10
Viscosity: 2300 cps
Pot Life: 40 min
Cure Time: 25℃*24hr
Dielectric Strength: 18 kV/mm
Volume Resistivity: 1.0 x 1014 ohm-cm
Dielectric Constant: 3
Elongation: 120%

Potting Compound

Ultra High Thermal Conductivity >6.0W/mK Potting Compound for Servers

Features

After curing, it has high strength and rigidity; and thermal conductivity exceeds 6.0 W/mK. (can reach 7.93 W/mK)
Low viscosity; long working time; easy to defoam.
Complies with UL94 V-0 and RoHS requirements.

Basic Properties

Mixture Viscosity @25°C : 700 ~ 1,300 cps
Density @20°C : 1.9 ~ 2.0 g/cm³
Curing Conditions : 80°C for 4 hours or 100°C for 3 hours
Hardness (DIN 53505) : Shore D70 ~ 75
Glass Transition Temperature (DSC) : 80 ~ 90°C
Thermal Conductivity (ISO 22007-2.2) : >6 W/mK
Coefficient of Thermal Expansion : 115 ppm/°C
Dielectric Strength : 12 kV/mm
Volume Resistivity @10 - 25°C : >1.0 x 10¹³ ohm-cm
Shelf Life @10 - 25°C : 6 months (unopened)

2 Part Epoxy Casting Resin

Product Description
Elantas Zhuhai E88 & C89 is a dual component, flame retardant heat cure epoxy resin system for potting and casting - suitable for the impregnation and encapsulation of high voltage electrical components. Due to its superior impregnation properties (even with fine wires) it reduces corona discharge. Coupled with this it possesses excellent thermal cycling characteristics ensuring service performance in applications requiring large bulk castings.

E88/C89 is crack resistant producing a tough, hard product with good thermal conductivity (rate of thermal transfer). It meets the requirements of UL94 V-0 and is found in UL file number E100866.

Since it is 100% solids, no solvent fumes are present during the cure process at elevated temperatures.

Areas of Application
The preferred applications for E88/C89 are via conventional potting / encapsulation application for units such as conventional electric motors where good heat transfer properties are required.

Processing
The following process is recommended for conventional encapsulation:
Pretreatment
Ensure that all components are clean, dry and free from contaminants such as oil and fatty materials.
Process details
NOTE THE OPTIMUM MIX RATIO FOR THIS MATERIAL IS AS FOLLOWS:

100:114 PARTS BY WEIGHT
100:106 PARTS BY VOLUME

Using drum heaters, preheat parts A and B with slow agitation to 60 to 70° C (140 to 158°F)
After drums have reached uniform 60-70° C (140 to 158° F), transfer material to holding ("MOOV") tanks. Fill tanks to level of 4 to 6 inches.
Vacuum material at 0.5 mm Hg and 90°C (194°F)
Check ratio of meter mix machine. Material dispensed should be 85 to 88°C (186 to 191°F).
Mixing chamber settings should be 0.5 mm Hg and 95°C (203°F)
Preheat transformers to 105 to 110°C (220 to 230°F)
Curing conditions are one of the following:
1 1/2 hrs. at 125°C (257°F)
3 3/4 hrs. at 100-110°C (212 to 230°F)
1 hr. at 135°C (275°F)

Packaging
Elantas Zhuhai E88/C89 resin & hardener are currently sold in a set mix ratio (by weight) of 32kg & 36kg for ease of use.

Please note that this mix ratio must be adjusted if dosing through a meter mix dispenser or other measuring systems using volume.

Health & Safety
Refer to Elantas Zhuhai Material Safety Data Sheet (MSDS) for E88/C89 resin and hardener.

Shelf life
The resin and hardener component have an individual shelf life of 6 months in unopened containers stored below 25°C.

However, filling settling may occur in the resin. It must be agitated before use. Failure to store this product as recommended above may lead to deterioration in product performance and invalidate shelf life.

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Crystal Clear Polyurethane Resin

Features
This product can make shining surfaces and is soft, waterproof and greaseproof. The product is suitable for doming either on the flat or curved surfaces of all kinds of metals, glass or plastics. The product can provide good protection, anti-abrasion and increase the impact resistance. After cured, the resin has UV durability, making it ideal for outdoor usage and is excellent weathering resistant.

Handling and Storage
Metal, glass or plastic containers are preferable for mixture. Using wooden stirrers or paper cups may introduce moisture into the system and will cause property changes or bubbles.
To ensure a better appearance, after mixing the two components thoroughly, vacuum or degassing is recommended before potting the materials.
To avoid the affection of moisture during handling, it is recommended to shorten the work time. Air conditioner or dehumidifier is also recommended to use at workplace to reduce ambient moisture.
※UP-5440 AB are highly sensitive to moisture. After the products are opened, use them up ASAP or flush the containers with dry nitrogen before resealed to avoid moisture and to extend the shelf life. The products should be stored at 25°C in tightly closed containers.

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Adhesive For Polystyrene Insulation

Product Introduction:

UL94 V-0 Flame Retardant
FDA compliance
Low Stress
Water Proof and Weatherability
High Thermal Conductivity and Dielectric Strength
Solvent Resistance
Very High Temp. Resistance to 1600℃
Very Low Temp. Resistance to -65℃
Heat Cure or Room Temp. Cure
One Part or Two Part

Cyanoacrylate Adhesive

Features

JASDI-BOND Cyanoacrylate adhesive offer following outstanding features：
Fast setting：Rapidly forms strong bonding in seconds at room temperature.
Versatility：Joins practically all combinations of materials together.
Great Strength：Bonds rapidly with tensile strength of up to 300Kgs per square cm
Solvent-Free：Setting time is reduced drastically and shrinkage is eliminated. No solvent hazards or harmful effects.
Colorless, Transparent Bond：Important when bonding glass or transparent plastics, insures a neater looking finish.
Low Viscosity：Make it easy to use and economical.

General Purpose Adhesive

DESCRIPTION:
A-660 is a epoxy modified, room temperature cured, general purpose adhesive for bonding metal, ceramic, rubber, and most plastics. They are chemically resistant to many acids and bases as well as heat, water and oils.

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Silicone Adhesive

Applications

Ideal for electrical and electronic components for applications like fixture, insulation, sealing, shock/vibration resistance and moistureproof.

Features

SA-4825 is a single component silicone rubber adhesive. Cured at room temperature. Working temperature range is -60°C to 200°C after cured. Retains stable performances after environmental aging and temperature change.
Excellent electrical insulating properties and chemical stability, with moisture resistance, ozone resistance and good weather resistance.
Good flame retardancy, widely used in various electronic components and electrical equipment.
Outstanding adhesion to general metals and most substrates.

PU Adhesive

Features

A-225 is a single component adhesive. Cured at room temperature. Working temperature range is -20°C to 100°C after cured. Good weather resistance, durability and elasticity.
Not corrosive to most materials and is a Green product which is RoHs compliant.
Outstanding adhesion to plastics, glass and metals. Widely used in various electronic components and electrical equipment for the potting and bonding purposes.

UV Cure Adhesive

Features

Single component, easy to handle, designed for bonding glass to plastics.
Fast curing under the ultraviolet. Also low-yellowing.
Great adhesion and toughness after cured. Resistant to vibration, thermal shock, weathering and aging. Also Eco-friendly.

High Temp Epoxy Adhesive

Description
El-Cast 1-F-5 TAB-H is a filled, low cost, one-component epoxy with improved thermal conductivity and heat resistance. This material cures to a rigid form and has good thermal shock, good chemical resistance and the ability to operate at high temperatures while maintaining superior adhesion.

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High Temperature Conductive Epoxy

DESCRIPTION:

70-3812 NC is a two component, aluminum filled epoxy system. This system is used for making heat resistant tools, parts, or bonds that require the highest thermal conductivity and heat resistance. We have developed this extremely conductive epoxy by formulating it with a unique combination of fillers, particle sizes and dispersion techniques.
70-3812 NC has good heat dissipation making this a popular choice for a variety of heat sink applications. Its viscosity is particularly suited for Fin bonding.
70-3812 NC passes NASA’s outgassing requirements per ASTM E-595-07.

FEATURES:

Excellent Thermal Conductivity
Superior Adhesion
Low Viscosity allows quick self leveling

Epoxy Adhesive

DESCRIPTION
EASYPOXY K-230 Optically Clear Kit is a two-component, 100% solids system that is used in thin films to bond glass. This adhesive is recommended for bonding substrates with widely different coefficients of expansion because of its cured resiliency. This same resiliency favors bonding elastomeric to rigid substrates. Its neutral color is an advantage where the bond line should not be noticeable.

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Liquid Primer

Product Description

CONAP® AD-1147 is a solvent-borne, heat-cured primer for bonding liquid polyurethanes to various substrates during the curing process.

Areas of Application

Primer for a bonding a wide variety of organic and inorganic materials including aluminum alloys, magnesium, iron, steel, glass, glass-fiber laminates, wood and leather

Features and Benefits

High strength / exceptional peel strength
Excellent resistance to hydrolysis and environmental extremes

Application Methods

Spray
Roller coating
Doctor blade

Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment.
Keep containers tightly sealed to minimize evaporation.
Mix product thoroughly before use.
Failure to store the product as recommended above may lead to deterioration in product performance.

Health / Safety

Refer to the Safety Data Sheet.

High TG Epoxy Resin

Glass transition temp. Tg: 166℃
Color: Black
Mix Ratio: 2:1
Viscosity: Pasta
Pot Life: 20 min
Cure Time: 80℃*1hr
Hardness: 90 Shore D
Volume Resistivity: 5.0 x 1015 ohm-cm
Dielectric Constant: 4.1
Thermal Conductivity: 0.3 W/mK

Strong Adhesive For Plastic

A-130 is a 2-part acrylic based adhesive that is specially formulated to bond several kinks of plastic such as PA/PP/PE/PC/PMMA/PVC/PS/SUS/ABS/TPO/HDPE/Glass without additional surface preparation.

Bond Strength (kgf/cm2)
PP -> 50
PA -> 48
PE -> 51
ABS -> 121
TPO -> 51
PC -> 123
PMMA -> 102
PVC -> 140
FRP -> 164
PS -> 52
PTFE -> 16
Glass -> 62
SUS304 -> 156
HDPE -> 63

Packaging
50ml cartridge

Storage Temperature
2℃~13℃

UV Curing Adhesive

Product Description
FB001 is photo-curing adhesive designed for the bonding of computer connector PVC/PET/PI and metal connector. The connector will not peel off and short-circuit when the connector is bending.

This resin is suited for bonding of ABS, PC, PVC and FPC.

Fast curing under the ultraviolet. Great adhesion and toughness after cured.

RoHS compliant, also is UL94 V-0 Recognized. UL No. E354546

Handling and Storage
For high strength bonding, clean the contact surface to remove dust, grease and all other contaminants before applying the adhesive.

Curing time varies depending on object sizes and types, glue line thicknesses and the wave-length and output wattage/light intensity of the UV lamp used. User needs to evaluate the time needed based on the actual operation.

FB001 should be stored in the shade and a cool place. Avoid the contact with any light (including ultraviolet ray). Put the lid back on immediately after each use to prevent any possibility of light exposure, which will affect the product performances.

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2 Component Epoxy

Product Description
K-303/K-303L is a two component epoxy adhesives. This product is used for various substrates (plastic, wood, metal, glass, carbon fiber, ceramic, etc.) bonding.

Excellent toughness and good chemical resistance after cured

RoHS compliant.

Handling and Storage
For high strength bonding, clean the contact surface to remove dust, grease and all other contaminants before applying the adhesive.

Mix thoroughly by weight 100：45 Mix approximately until uniform color is obtained.

Please try to evenly apply K-303/K-303L sides to bond. When bonding, applying a proper force is suggested to ensure both sides bond to each other.

This product is amine content, reseal the lid immediately after use. Keep without any
possibility of wet and sunlight when not using.

After opened, if the product is not used up or will not be used again soon, reseal the
product and storage at the recommended shelf life temperature(s).

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Structural Adhesive

Product Description
Vibra-Tite PB500 is a 2-part methacrylate based adhesive that is specially formulated to bond low surface energy materials such as polypropylene, polyethylene and PTFE without additional surface preparation. The PB500 offers increased working time while also building ultimate strength faster than other adhesives in its class. The PB500 material
offers high impact resistance and is capable of withstanding extreme temperature fluctuations.

Applications
Vibra-Tite PB500 is suitable for bonding combinations of the following substrates

Metals

Aluminum
Steel
Coated Metals

Thermosets

Fiberglass
Polyurethane
Liquid Molding Resins

Thermoplastics

Acrylics
ABS
Polycarbonate
PVC
Vinyl’s
Polystyrenes
Polyolefins
PTFE
PFOA

Ceramics

Glass
Zeolites

Features and Benefits

No surface prep
Excellent Strength
Impact Resistant
100% Reactive
Room Temperature Cure
Easily Applied

Physical Properties
Uncured
Brookfield Viscosity 25°C Spindle 6, 2rpm(cPs):
Resin.....................................75,000-125,000
Activator ................................35,000-65,000
Color ..............................................................Tan
Specific Gravity............................................ 1.06
Mix Ratio:
By Volume .......................................... 1 to 1
By Weight ........................................... 1 to 1

Cured
Work Time, Minutes ........................ 4-5 minutes
Gap Fill, Inches: ............................................. 0.1
Temperature Range ........................ -60F - +250F

Application and Handling Guidelines
The product is best used at temperatures between 65 °F and 80 °F. Temperatures below 65 °F will slow the cure speed of the material and viscosities will be higher. Temperatures above 80 °F will cause the material to cure faster and viscosities will be lower.
For consistent dispensing maintain temperature in the above mentioned range. For optimum bond strength and to insure maximum performance in the finished assembly, join parts together within the specified work time of the adhesive. Make sure the bond joint has uniform coverage and that a sufficient amount of adhesive is in the bond area. It is important to have the adhesive applied, parts aligned and positioned, within the established work times for the product. To ensure
maximum performance in the finished assembly parts should remain undisturbed until the fixture time is reached. Clean up is best before the adhesive has cured. Cleaners containing acetone or Citrus terpene provide the best results. On cured adhesive repeat use may be required.

Precautions
Keep containers closed when not in use. Avoid contact with skin and eyes. Harmful if swallowed. Refer to Material Safety Data Sheet for complete safety information.

Storage and Shelf Life
The shelf life of the Vibra-Tite PB500 is 6 months from date of manufacture. Shelf life is based on the products being stored properly at temperatures between 55 °F and 75 °F. Additionally, the shelf life can be extended to 9 months if stored in refrigeration from date of manufacture. Exposure to temperatures above 75 °F will reduce the shelf life of these materials.

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Coil Varnish

Apply UL1446/IEC85 Class B(130℃)~S(240℃) Insulation System for Manufacture
Solventless Varnish Has High Flash Point、no VOC
Freon Resistance、High Thermal Conductivity and Strong Bonding
UV/RT/Heat Cure and Trickle Type

Water Based Varnish

Product Description

Pedigree® 1000-70-70 is a single-component, water-borne, heat-cured impregnating resin.
It is supplied as a high-solids solution, for reduction with water to the desired viscosity.

Areas of Application

Impregnation of motor and transformer windings

Features and Benefits

Water-based - reducible with water to 15% non-volatiles
Low VOC
Low viscosity for excellent penetration
UL recognized insulation systems up to Class 240

Application Methods

Dip-and-Bake

Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for six (6) months from the date of shipment.
Failure to store this product as recommended above may lead to deterioration in product performance.
Mix product thoroughly before use.
Dip tank pH should be maintained between 8.0 and 9.0. See ELANTAS PDG technical bulletin TI-4004 Water-Based Resin Maintenance for additional information.

Health / Safety

Refer to the Material Safety Data Sheet.

Water Based Clear Varnish

Product Description

GRC 59 is a very unique, low viscosity solventless dipping varnish for hermetic, general purpose motors and transformers.
Technically the product is an epoxy Emulsion in water. The unique Characteristic if this product that Differentiate it from solvent containing and Other water borne varnishes are as follows.

Features and Benefits

No regulated solvents
Unlike other types of water borne or Soluble varnishes, GRC 59 does not need or utilize the use of any solvents to keep the resin in solution with the water carrier.
This feature allows the user to avoid TITLEV Air pollution permitting and the need to Keep the varnish “in-balance”.
No pH concerns
Tank maintenance with GRC 59 is not an issue. pH does not need to be tested or adjusted at any time. Behaviour or other water based epoxy and polyester varnishes can be erratic if neutralization is not maintained and controlled.
Tank Stability
The catalyst system in GRC 59 does not require ionic neutralization. The combination of resins and surfactants that comprise the base polymer has allowed users of GRC 59 to enjoy a truly maintenance free, high performance varnish-in excess of one year without any replenishment.
Dripping/ Icicles
GRC 59 is comprised of both medium and higher molecular weight epoxy resins.
Once the liquid phase is exposed to the air, the water readily evaporates and the resin coalesces into a coherent film. The higher molecular weight resin does not allow the product to drip or run once coalescence occurs. No drainage stalactites are formed during the baking cycle ensuring a very clean finish both on the exterior of the lamination pack, copper end windings and he inner bore minimizing the need for post cure clean up.

Curing cycle

Cure for 4 hours at 149℃ or for 2 hours at 163℃
Cure schedule above is based on time after the unit reaches the specified temperature and are recommendations only

Packaging

Elantas Malaysia GRC 59 are currently sold in 200 Kg drums.

Health & Safety

Refer to Elantas Malaysia Material Safety Data Sheet (SDS) for GRC 59.

Shelf life

This resin should be stored at below 25℃ in a dry controlled environment out of direct sunlight to pass a shelf life of twelve(12) months.

Quick Dry Varnish

Product Description

VIKING V1630FS CLEAR is a very fast setting, clear air dry, vinyl toluene, vegetable oil, modified insulating varnish. It is thinned with low polarity thinner and can therefore be used with all types of enameled magnet wire. It has minimal effect on electrical tapes.
VIKING V1630FS CLEAR has good solvent, water and ultra-violet light resistance. Because it is thermoplastic, it can be soldered without removing the film in printed circuit and other applications.
VIKING V1630FS CLEAR gives a bright surface finish, excellent protection against leakage currents and is particularly useful for protecting metal surfaces against oxidation. It is compatible with most insulation systems and has good chemical and water resistance.
Having the same resin and solvent base, VIKING V1630FS CLEAR can also be supplied in clear and black versions - VIKING V1630FS CLEAR Black is used for applications where resin visibility / aesthetic finishes are required.
VIKING V1630FS CLEAR is UL recognised in file number E314793 and has the many associated insulation systems ranging from class A to class H - please contact Elantas Zhuhai Technical Service for more information.

Areas of Application
The preferred applications for V1630FS series are via conventional dip and brush / spray application for:

Stators
Transformers
Coils
Printed Circuit Boards
Please note that this product is not recommended for the impregnation of deep section windings.

Processing

VIKING V1630FS CLEAR is mainly used for impregnating components at ambient temperatures. Coated components can, however, be forced dried at elevated temperatures up to a maximum of 60 - 80°C.
Application of VIKING V1630FS CLEAR can be by dip, flood, spray or brush.
It is essential to ensure that tanks and containers of VIKING V1630FS CLEAR remain sealed or well-covered to minimise solvent loss and retain storage stability.
The viscosity of the VIKING V1630FS CLEAR series should be monitored regularly with reference to viscosity versus temperature graphical representations which are available upon request from ELANTAS Zhuhai technical service.

Packaging

VIKING V1630FS CLEAR is currently sold in15kg & 160kg containers for ease of use.

Health & Safety

Refer to Elantas Zhuhai Material Safety DataSheet (MSDS).

Shelf life

12 months(in unopened containers stored below 25°C).

Hardening Varnish

Product Description

Sterling® Y-210 is a clear, solvent-borne, heat- cured impregnating resin.

Areas of Application

Impregnation of motor and transformers windings

Features and Benefits

An industry standard for high temperature performance
Low viscosity for excellent penetration
Semi-flexible for noise suppression
Excellent tank stability
UL recognized insulation systems up to Class 220

Application Methods

· Dip-and-Bake
· Roll-through

Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment.
Failure to store this product as recommended above may lead to deterioration in product performance.
Keep containers tightly sealed to minimize evaporation
Mix product thoroughly before use

Health / Safety

Refer to the Safety Data Sheet.

Solvent Free Varnish

Product Description

Ripley™ E 468-2-FC is a single-component, heat- cured, 100% solids epoxy impregnating resin.

Areas of Application

The Ripley™ E 468 product line is the industry standard for impregnation of transformers of all sizes

Features and Benefits

Flexible for excellent noise suppression
No catalyst required
High flash point
UL recognized insulation systems up to Class 240

Application Methods

• Vacuum-Pressure Impregnation
• Vacuum Impregnation
• Dip-and-Bake
Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for six (6) months from the date of shipment.
Usable life may be extended by refrigerated storage at 5°C / 41°F.
For best results, VPI storage tanks should have a replenishment rate of 10% or more per month and employ cooling systems to maintain the resin at 20°C / 68°F or below.
Mix thoroughly before use

Health / Safety

Refer to the Material Safety Data Sheet.

Polyester Varnish

Product Description

Pedigree® 50 VTC is a precatalyzed, 100%- reactive unsaturated polyester resin in vinyl toluene monomer.

Areas of Application

Impregnation of small and large transformer windings

Features and Benefits

Excellent electrical properties
Compatible with a wide variety of magnet wire constructions
Semi-flexible for noise suppression
Low viscosity for excellent penetration
Can be modified with mineral fillers to improve heat dissipation
UL recognized insulation systems up to Class 240
Conforms to MIL-I-24092-B

Application Methods

Dip-and-Bake
Vacuum Impregnation
Vacuum-Pressure Impregnation

Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for six (6) months from the date of shipment.
Failure to store this product as recommended above may lead to deterioration in product performance.
Keep containers tightly sealed to minimize evaporation. Refrigeration is recommended for long term storage
Mix product thoroughly before use
See ELANTAS PDG Technical Bulletin TI-4001 - Unsaturated Polyester Resin Maintenance for additional information.

Health / Safety

Refer to the Material Safety Data Sheet.

Resin Impregnation

Product Description

Pedigree® 6183 VT is a 100%-reactive, unsaturated polyester resin in vinyl toluene monomer. It requires the addition of a peroxide catalyst for proper cure.

Areas of Application

Impregnation of motor windings including stators and high-speed armatures

Features and Benefits

Chemically promoted for low temperature cure
Low viscosity
High bond strength at elevated temperature
20 day catalyzed pot life
UL recognized insulation systems up to Class 240

Application Methods

Trickle
Dip-and-Bake

Transportation / Storage

Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for three (3) months from the date of shipment.
Failure to store this product as recommended above may lead to deterioration in product performance.
Refrigeration is recommended for long term storage. Keep containers tightly sealed to minimize evaporation.
Mix product thoroughly before use
For dip-and-bake application, catalyze no more resin than needed within pot life

Health / Safety

Refer to the Material Safety Data Sheet.

Air Drying Insulating Varnish

Product Description

ELAN-MY 2001CW Air dry varnish is solvented, alkyd resin based, air-drying varnish with good tank stability and anti-tracking qualities.
ELAN-MY 2001CW gives a bright surface finish, excellent protection aganinst leakage currents and is particularly useful for protecting ametal surfaces against oxidation. ELAN-MY 2001CW is ideal for coating insulation board and mouldings where a good antitracking finish is required and can also be ued for the conformal oating of printed circuit boards.
ELAN-MY 2001CW is compatible with most other materials in insulation systems, has good chemical and water resistance.

Areas of Application

The preferred applications for ELAN-MY 2001CW are via conventional dip and bake / trickle application for:

Processing

ELAN-MY 2001CW is mainly suitable for impregnating components at ambient temperatures. Coated components can, However, be forced dried at elevated temperatures up to a maximum of 80℃.

Cure cycle

30℃: 4 hours

80℃: 20-30 minute

Application of ELAN-MY 2001CW can be by dip, flood, pray or brush.
It is essential to ensure that tanks and containers of ELAN-MY 2001CW remain sealed or well-covered to minimise solvent loss and retain storage stability.
The viscosity of ELAN-MY 2001CW should be monitored regularly with reference to viscosity – temperature graphical representations which are available upon request.

Packaging

ELAN-MY 2001CW is currently sold in 16kg & 190kg containers for ease of use.

Health & Safety

Refer to Elanas Malaysia Material Safety Data Sheet (SDS) for ELAN-MY2001CW AIR DRY VARNISH.

Shelf life

12 months (unopened ontainers) stored below 25℃).

Epoxy Varnish For Motor Winding

Product Description
Sterling® 77X-010 is a clear, solvent-borne, airdrying impregnating resin.

Areas of Application
Impregnation of stator and transformers windings Protective coating for printed circuit boards, resistors and other components

Features and Benefits
Fast drying
Excellent chemical and moisture resistance
UL listed Class 130 through Class 180

Application Methods
Dip-and-Bake
Spray

Curing Schedule
Sterling® 77X-010 will air dry at 25°C / 77°F in 40 - 60% relative humidity to a tack-free surface in 20 - 30 minutes. Drying can be accelerated by exposure to 125 - 135°F / 257°F - 275°F for 2 - 3 minutes after an initial flash-off of one minute.

Impregnated windings must allow a minimum of three days at room temperature for evaporation of solvent and penetration of oxygen to achieve best properties.

Transportation / Storage
Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment.

Health / Safety
Refer to the Material Safety Data Sheet.

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Air Dry Varnish

Product Description
Elantas Zhuhai B-277-2 is a solvented, alkyd resin based, air-drying, up to class ‘180°C’ varnish with excellent electrical properties, good tank stability and anti-tracking qualities and incorporating a “user friendly” fungicide.

B-277-2 gives a bright surface finish, excellent protection against leakage currents and is particularly useful for protecting metal surfaces against oxidation.

B-277-2 is an ideal impregnant for small transformers and coils where a rapid air-drying film is required. This product is not recommended for the impregnation of deep section windings.

B-277-2 is compatible with most insulation systems, has good chemical and water resistance, has a thermal ratings from 130°C to 180°C and is UL listed under the Underwriters Laboratories OBOR2 File E314793 volume 3.

Areas of Application
The preferred applications for B-277-2 series are via conventional dip and bake application for:
Stators
Transformers
Coils
Please note that this product is not recommended for the impregnation of deep section windings.

Processing
B-277-2 is generally suitable for impregnating components at ambient temperatures. Coated components can, however, be forced dried at elevated temperatures up to a maximum of 110°C.

Cure characteristics
25°C 60-120 minutes
110°C 25-35 minutes
It is essential to ensure that tanks and containers of B-277-2 remain sealed or well covered to minimise solvent loss and retain storage stability.

The viscosity of B-277-2 should be monitored regularly with reference to the Viscosity - graphical representations are available upon request.

Elantas Zhuhai X2 or S002 are the recommended solvents for viscosity modification purposes and is available from Elantas Zhuhai. Thinning with other low cost solvents can be performed following suitability analysis by the ELANTAS Zhuhai technical service department.

Packaging
B-277-2 is currently sold in 15kg & 160kg containers for ease of use.

Health & Safety
Refer to Elantas Zhuhai Material Safety Data Sheet (MSDS) for B-277-2.

Shelf life
12 months (in unopened containers stored under 25°C).

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Varnish Remover

JR-02 can clean cured or uncured varnish.

Water base.
Very low vapor.
High flash point >100℃.
Reusable.
Processing: Dip
Packaging: 20Kg
Shelf life: 12 months

Electric Motor Varnish

Product description
ELAN-protec UP142 is a single component impregnation resin. The resin is based on specially modified, unsaturated polyester-imide, VOC-free. The material shows low emissions.

The formulation of the resin system contains no styrene or vinyl toluene as a reactive thinner. This offers varied advantages regarding reliability of processing.

The resin is characterized by a viscosity which is suitable for dip impregnation as well as for trickle and roll-dip processes. The resin compound has good stability and exhibits fast surface drying, too, even in thin film.

Due to the low emissions of the resin compound during cure an elaborate exhaust system will be unnecessary.

ELAN-protect UP142 is no dangerous goods and fulfils the directives 2011/65/EU, 2003/11/EC and 2006/121/EC. The raw materials are pre-registered acc. To the directive No. 1907/2006/EC(REACH). The material does not contain by recipe sustances listed in Art. 57/Anex XIV 1907/2006/EC from 9th of October 2008(SVHC).

Areas of application
ELAN-protect UP142 is designated for the trickle and roll-dip impregnation of all conventional rotating and stationary windings, including traction application, where a tough and resilient crack free result is required.

Properties of the cured resin
The resin compound cures to give a tough resilient material with excellent mechanical and electrical properties, even at higher temperatures.

Due to the excellent thermal properties the material can be used in thermal class 180 acc. DIN EN60085(former: H). The product has been recognized by UL under file no. E73288.

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Transformer Varnish

Product Description
VIKING V1380FC is a faster curing version of V1380 low viscosity electrical insulating varnish. It is a solvented, alkyd resin based, heat curing, Class ‘180°C’ varnish (MW35 wire) with excellent electrical properties, good tank stability and anti-tracking qualities. V1380FC cures to give a tough, bright surface finish, excellent protection against leakage currents and is particularly useful for protecting metal surfaces against oxidation. It is compatible with most wire enamels and tapes used in transformers and motors. Having the same resin and solvent base, V1380 can also be supplied in a black version, Viking V1380FC Black for applications where resin visibility / aesthetic finishes are required.

Areas of Application
The preferred applications for V1380FC series are via conventional dip and bake / VPI and / or trickle application for:
Stators
Transformers
Coils
Please note that this product is not recommended for the impregnation of deep section windings.

Electrical Insulation Systems
V1380FC is UL recognised in file number E73071 and has the many associated insulation systems. Please contact Elantas Zhuhai Technical Service for more information.

Processing
Application methods are by conventional dip and bake / VPI and / or trickle. When using V1380FC based resins care should be taken to ensure that the resin is not exposed to components with surface temperatures in excess of 40°C to minimise solvent loss and that the resin stock does not exceed 25°C. Note must be made that the component temperature will lag significantly behind indicated oven air temperature, to a degree that will depend on the machine size and oven efficiency.

Processing cont.
The following cure schedule is recommended for conventional VPI:
Heat component to drive off moisture and cure electrical tapes and other thermosetting materials: 250°F (120°C) to 275° (135°C) is typical.
Permit to cool to about 105°F (40°C).
Immerse partly cooled transformers in vacuum tank containing varnish. Where necessary “dry vacuum” may be used first (see note 1 below).
Apply vacuum for 10 to 15 minutes, then release vacuum.
Permit units to soak in V1380 for 15 minutes after release of the vacuum.
If needed for better impregnation, apply pressure of 15 psi for 10 to 15 minutes after soaking. Release pressure, then open tank.
Drain excess varnish over the tank or over a drain board.
Place in preheated oven for the following times at temperature (cure times listed below are after units reach listed temperature.
135°C/ 275°F 25 minutes
120°C/ 248°F 50 minutes
110°C/ 230°F 2 hours
100°C/ 212°F 3-4 hours
90°C/194°F 6-8 hours

Notes
For “dry vacuum” – place units in vacuum tank with no varnish. Vacuum at 29" to 30" vacuum for 5 minutes. Break vacuum to 15" or 20" by admitting air. Admit varnish through a control valve to vacuum tank. Increase vacuum to desired level and hold for 15 to 20 minutes, then release vacuum and continue steps 5 to 8 above.

Packaging
V1380FC is currently sold in 16kg & 177kg containers for ease of use.

Health & Safety
Refer to Elantas Zhuhai Material Safety Data Sheet (MSDS) for V1380FC.

Shelf life
12 months (in unopened containers stored below 25°C).

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DMD Insulation Paper

Features and application

DMD insulation paper is a three-layer flexible laminate which has two layers of polyester fiber non-woven fabric outside and one layer of polyester film in the center
Thermal class F(155℃) or thermal class B(155℃) with excellent electrical insulation properties, excellent processing performance and high mechanical strength.
Mainly used in motor slot insulation, turn-to-turn insulation, dry type transformer coil insulation, insulation pad for electrical parts and other fields.
Standard thickness: 0.20mm, 0.25mm, 0.30mm, 0.35mm, 0.46mm. Other thickness can be customized according to customer’s requirement.
Color: white, blue.
Other colors can be customized according to customer’s requirement.
Stored in a clean, dry, ventilated place, keep away from fire and heating, avoid direct sunlight.
Sell in rolls. Standard width or slitting into required width(s).

Standard width : 1000mm
Packaging method : Carton
Free sample : A4

Insulation Film

Product Description

ELAN-Film® HT-180 is a PET film coated on each side with a 0.5 mil layer of ELANTAS PDG,Inc. Tritherm® polyamideimide wire enamel. The Tritherm® coating is applied on the PET giving the film a fully integrated composite structure suitable for slitting, forming and cutting.

Areas of Application

ELAN-Film® HT-180 can be used in slot liners, wedges and phase applications in electric motors and in layer insulation for transformers.

Features and Benefits

Superior electrical properties
Low moisture absorption
Class H UL rating
Excellent adhesion to impregnating resins
Excellent chemical/refrigerant resistance

Application Methods

Mechanical insertion
Sell in rolls. Standard width(914mm * 150M) or slitting into required width(s).

NMN Insulation Paper

Features and application

NMN insulation paper is a three-layer flexible laminate which has two layers of aramid paper outside and one layer of polyester film in the center bonded together with high temperature glue.
Thermal class H(180℃) with excellent electrical insulation properties, excellent processing performance and high mechanical strength.
Mainly used in motor slot insulation, turn-to-turn insulation, dry type transformer coil insulation, insulation pad for electrical parts and other fields.
Standard thickness:0.15mm, 0.18mm, 0.23mm, 0.28mm, 0.30mm, 0.35mm, 0.38mm, 0.46mm. Other thickness can be customized according to customer’s requirement.
Stored in a clean, dry, ventilated place, keep away from fire and heating, avoid direct sunlight.
Sell in rolls. Standard width or slitting into required width(s).

Standard width : 910mm
Packaging method : Carton
Free sample : A4

PET Insulation Paper

Features and application

PET insulation film is a milky white translucent polyester film with excellent electrical insulation properties, excellent processing performance.
It is UL recognized product.
Mainly used in motor slot insulation, turn-to-turn insulation, dry type transformer coil insulation, insulation pad for electrical parts and other fields.
Standard thickness: 0.125mm, 0.188mm, 0.250mm. Other thickness can be customized according to customer’s requirement.
Stored in a clean, dry, ventilated place, keep away from fire and heating, avoid direct sunlight.
Sell in rolls. Standard width or slitting into required width(s).

Standard width : 1000mm
Packaging method : Carton
Free sample : A4

Motor Insulation Paper

DM insulation paper for motor

Features and application

DM insulation paper is a two-layer flexible laminate which has one layer of polyester fiber non-woven fabric and one layer of polyester film.
Thermal class F(155℃) with excellent electrical insulation properties, excellent processing performance and high mechanical strength.
Mainly used in motor slot insulation, turn-to-turn insulation.
Standard thickness: 0.20mm, 0.25mm, 0.30mm.
Other thickness can be customized according to customer’s requirement.
Color: blue.
Other colors can be customized according to customer’s requirement.
Stored in a clean, dry, ventilated place, keep away from fire and heating, avoid direct sunlight.
Sell in rolls. Standard width or slitting into required width(s).

Standard width : 1000mm
Packaging method : Carton
Free sample : A4